DeWalt 20V Brushless Drill Insert to Suit Milwaukee Packout 48-22-8435 – Insert Only
DeWalt 20V Brushless Drill Insert to Suit Milwaukee Packout 48-22-8435 – Insert Only
Why workshop organisation matters
Drills are essential tools, but only when you can find the right bit and a charged battery when you need them. Most storage solutions leave your DCD794 rattling loose in a generic case while drill bits scatter across compartments and batteries roll around unprotected. The result? Damaged tools, wasted time hunting for the right bit mid-job, and a disorganised system that turns a quick drilling task into a frustrating search. This precision-moulded insert transforms your Milwaukee Packout Compact Organiser into a dedicated drill station where your tool, batteries, and complete bit collection stay protected and instantly accessible.
Why most generic organisers fall short
Standard foam inserts compress over time and lose their grip, universal trays leave your drill sliding around in oversized compartments, and improvised storage solutions offer no protection for your extensive bit collection. Without tool-specific geometry for the DCD794 and structured bit storage, your drill kit remains inefficient and vulnerable to damage during transport. This insert is engineered specifically for the DeWalt 20V Brushless Drill DCD794 with dedicated compartments for up to 39 bits, keeping your complete system organised in one compact case.
Key features
- Precision-fit drill cradle – Contoured pocket designed specifically for DeWalt DCD794 with battery installed, eliminating movement during transport
- 39-bit capacity storage – Organised compartments accommodate a full range of drill bits, driver bits, and specialty drilling accessories
- Triple battery bays – Dedicated compartments keep three 20V Max batteries upright, protected, and ready to swap for all-day runtime
- Integrated tracker compartment – Discreet GPS tracker bay helps protect your valuable drill from theft on job sites
- Drop-in installation – Slides directly into Milwaukee Packout Compact Organiser 48-22-8435 for a factory-fit appearance, no modifications required
- Impact-resistant construction – Durable PETG material absorbs shocks and protects tool and accessories from knocks during vehicle transport
- Raised protective walls – Tool-hugging geometry prevents contact damage between drill, batteries, and case walls
Dimensions
Engineered to fit Milwaukee Packout Compact Organiser 48-22-8435 (internal dimensions approximately 340mm × 210mm × 60mm). Insert thickness: 55mm to maximise bit storage depth while maintaining case closure with tool and batteries loaded.
Material & construction
Manufactured from heavy-duty PETG (Polyethylene Terephthalate Glycol), chosen for its superior impact resistance, chemical resistance to workshop fluids, and dimensional stability across temperature extremes. Unlike cheaper PLA alternatives that can warp in hot vehicles, PETG maintains its shape in Australian summer heat and won't crack in winter cold. The matte black finish resists scratches and hides workshop wear, keeping your storage system looking professional year after year.
Compatible tools & case
Compatible drill: DeWalt 20V Max Brushless Drill DCD794
Compatible case: Milwaukee Packout Compact Organiser 48-22-8435
Battery compatibility: Fits all DeWalt 20V Max battery packs (DCB200 series) - stores up to three batteries including compact 2.0Ah through high-capacity 6.0Ah models
Bit compatibility: Accommodates up to 39 drill bits and driver bits including twist bits, spade bits, masonry bits, and 1/4" hex shank accessories
Installation & use
Simply drop the insert into your Milwaukee Packout Compact Organiser 48-22-8435 – no fasteners, adhesives, or modifications required. The precision-moulded base sits flush with the case floor, while raised walls align with case edges for a factory-integrated appearance. Load your DCD794 drill with battery installed into the contoured pocket, slot spare batteries into dedicated bays, and organise bits by type or frequency of use in the structured compartments. The case lid closes fully with tool, three batteries, and complete bit collection loaded.
Ideal for
- Professional tradespeople who rely on drills for daily drilling and fastening work
- Contractors managing extensive bit collections for different materials and applications
- Workshop owners building a modular Milwaukee Packout storage solution with DeWalt tools
- Builders, electricians, and plumbers who need organised access to drilling accessories on job sites
- Mobile service technicians requiring quick bit changes across varied drilling applications
Care & maintenance
Wipe clean with a damp cloth to remove dust and debris. PETG is resistant to most workshop chemicals including oils, solvents, and cleaning agents. Avoid prolonged exposure to temperatures exceeding 70°C. If the insert becomes dislodged during transport, simply press it back into position – the precision fit ensures it stays in place during normal use. Periodically check bit compartments and remove accumulated wood shavings, metal debris, or masonry dust to maintain clean storage.
Design notes
This insert represents a fundamental shift in how drill storage should work. Rather than forcing your tool into a generic compartment with bits scattered in foam, the design starts with the exact geometry of the DCD794, then builds a comprehensive bit organisation system around it. The 39-bit capacity is calculated to accommodate a professional's working bit collection including common sizes for wood, metal, and masonry applications, plus room for specialty bits and driver accessories. The ability to store the drill with battery installed means you can grab the case and start working immediately without assembly, while two spare batteries ensure all-day runtime on demanding jobs.
Important: This is an aftermarket accessory insert only. It is not manufactured by or affiliated with DeWalt or Milwaukee Tool. The insert is compatible with DeWalt tools and Milwaukee Packout cases but is an independent product. DeWalt tools, Milwaukee cases, batteries, and accessories shown in images are for demonstration purposes only and are not included with purchase.
Product only. DeWalt drill, Milwaukee Packout case, batteries, bits, and accessories shown are not included.
20 in stock.
🇦🇺 Designed & printed in Australia
🔩 PETG — tough, impact-resistant, tool-safe
📦 Ships in 2–5 business days
💬 Questions? Email sales@thehandymandepot.com
Couldn't load pickup availability
- Made in Australia
- Ships 2–5 days
- Hassle-free returns
Materials & Print Quality
Materials & Print Quality
All inserts and accessories are printed in PETG filament — chosen specifically for workshop environments. PETG handles tool weight without cracking, resists workshop chemicals and oils, and holds tight tolerances so parts fit snugly first time.
Layer height and print settings are tuned per-product to maximise strength where it matters. Colours may vary slightly between batches due to filament manufacturing tolerances.
Shipping & Returns
Shipping & Returns
Processing: Orders are printed to order and dispatched within 2–5 business days from St Leonards, Victoria.
Australia: Standard post 3–7 days. Express available at checkout. Free shipping on orders over $250 AUD.
International: Shipped via Australia Post International. Delivery 7–21 days. Free shipping on orders over $350 AUD.
Returns: If your item arrives damaged or incorrectly printed, contact us within 14 days and we'll reprint or refund. Custom-printed items are non-refundable if correct.
Frequently Asked Questions
Frequently Asked Questions
Will this fit my exact Packout / Makita / DeWalt model?
Each listing specifies the compatible model in the title and description. If you're unsure, email us before ordering.
Can I request a custom size?
Yes — email sales@thehandymandepot.com with your tool dimensions and we'll quote you on a custom design.
What colour options are available?
Black and grey are always in stock. Other colours may be available — check the variant selector or contact us.
Is PETG food-safe?
PETG is generally considered food-safe as a material, but our prints are not certified for food contact.
